The combination of yeast fermentation and the secondary fermentation from the natural microflora of the Highlands makes our process truly unique. (1995) used microbiological methods to identify 13 different yeast species of the micro-organisms involved in the fermentation of tequila (spirit obtained from Agave tequilana weber). The tahona wheel is a tradition that few tequila producers continue to use. Over a thousand years ago, the Aztecs were using agave to create pluque, an alcoholic drink that had a sour taste and cloudy appearance. Step 2. All of these components are very important to the smell and taste of the tequila. When you visit the site, Dotdash Meredith and its partners may store or retrieve information on your browser, mostly in the form of cookies. The key factor that separates tequila is the fact that it is only made from the Weber blue agave plant. Autoclave/Brick Oven combination (72.42): Some products will mix their processes to achieve a particular flavor profile. must fermentation and usually rely on spontaneous or pure Saccharomyces cerevisiae strain inoculation. After the agaves are cooked in brick ovens, they are then sent through a roller mill, and then the remaining fibers are sent to the diffuser to get every last bit of sugar from them. Just nine years later in 1600, tequila was being mass-produced. He went on to say, that a fuller population of yeast prevents such disaster. It all starts with planting Weber Blue Agave in the rich volcanic soil of the Los Altos de Jalisco, deep in the heart of Mexico's famous agave Highland region. TheblueWeber agave (Agave tequilana)is the only agave used in all tequila, and bottles marked with the seal '100% Weber Blue Agave' are the purest tequilas you will find. Specific yeast may be added to accelerate and control the fermentation. This is the same method used by agave nectar producers. Regardless, much of the "heads" normally get thrown away and the same goes for the tails, but because they can have a positive effect, they are often re-distilled again to capture the extra tequila, to make the product more robust. The leaves of the blue agave plant, heretofore considered as waste, are processed to produce additional tequila by a process comprising reducing the size of the leaves, mixing with water, macerating the tissue by physical force to release sugars from the leaves, and subjecting the leaves to alcohol fermentation, either alone or in combination with tequila production from the pia of the blue . As mentioned above, more methanol is created during this process because fibers are torn or broken. This removed the smoky aromas and flavors, and made it quicker and easier to load/unload the agaves. An example of a tequila made this way is Siembra Valles Ancestral. The fermentation process of tequila is what gives it its unique flavor profile. But opting out of some of these cookies may affect your browsing experience. The word mezcal is rooted in the Aztec language and loosely translates . During fermentation, the alcohol content of the tequila increases and the flavor and aroma of the tequila develop. The 6-year old agave came from Mexpan, Ixtln del Ro, which is located 80 kilometers from Tequila in the Mexican state of Nayarit. There is also a potential but under-utilized market for paper and textiles using these agave fibres. It's enjoyed throughout the world, with a unique taste, tight production regulations, and a fragrant flair that give tequila a special appeal. Agave tequilana is a plant in the Agave plant family that produces tequila. The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional". For those who enjoy a margarita, a blanco tequila is usually the way to go. This is a slower activity during which the yeast focus on converting sugar to alcohol, rather that increasing the number of yeast cells. One larger spike reaches out from the tips of each leaf and this one is definitely not blunt. Since alcohol boils at a lower temperature than water, it will turn to steam before the water does, and rise up in the still. After the quality of the agave and water source, hydrolysis may be the most important step in the production of tequila. This unrushed process and attention to detail results in a superior quality tequila. Tequila production can be broken into six stages: harvesting, baking, juicing, fermenting, distilling, and aging. Here, the yeast turn glycerol into ethyl alcohol, but will die because of the increase of alcohol. Im particularly interested in what types of yeasts are used. This tequila is rare because it must be aged for a minimum of three years. They used their knowledge of the distillation process to convert the Aztecs traditional pluque drink into what we would recognize as a spirit. The agave plant is not a cactus, but a succulent in the lily family. This liquid, called aguamiel, is then fermented and distilled. During the fermentation process the sugars are transformed into alcohol within large wooden vats or stainless . The large fermentation tanks at Cazadores fill an entire building and the yeast is treated to classical music which blares from wall-mounted speakers. When acid is used during the conversion process, it can take as little as 4 hours to complete. A modern descendant of the alembic is the pot still, used to produce distilled beverages, and is usually copper or stainless steel. Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors. They are then crushed and shredded to release their juices. Keep in mind that this is NOT normally the case, and a vast majority of brands cut the heads, which are generally trimmed away and removed. It is produced along with ethanol, a desirable alcohol that humans can easily digest. During the tequila production process for blanco tequila, it is distilled from blue Weber agave grown in Jalisco, one of five different western states in Mexico. Hey, we're all about being social! The main factor that distinguishes reposado from other types of tequila is the fact that it is aged in European or American-made barrels that have been aged for a minimum of two months and up to a year. The ratings clearly show that the slower the pace of conversion of agave inulin to fermentable sugar, the higher the scores. This website uses cookies to improve your experience while you navigate through the website. Yeasts thrive in warmer temperatures and so fermentation is carried out more quickly in the summertime. You also have the option to opt-out of these cookies. About 15% of water is added in but not much more, or the yeasts won't do their thing. This tool is used to remove the leaves from the pia bulb. At 95C other components start to vaporize. Herradura Tequila is twice distilled in traditional alembic stills. Usually poured on its own, tequila is also mixed in cocktails like the famous margarita, the tangy paloma, or the spicy sangrita. Formulation: Process of preparing aguamiel for fermentation. Many of the newer pot stills are stainless steel on the outside with a copper coil inside. The best tequila starts with the best agave. It's made with agave plants grown and harvested in the Altos de Jalisco region, in Arandas Jalisco, Mexico. The use of either type of yeast can result in different taste profiles. Fermentation is simply converting sugars and/or carbohydrates to alcohol, by using yeast in anerobic (non-oxygen) conditions. Siempre Releases Exclusivo-Vivo Tequila Made With Wild Fermentation: Limited to 9,000 bottles. Freelance writer and cocktail book author Colleen Graham is a seasoned mixologist who loves sharing her knowledge of spirits and passion for preparing drinks. Regardless of whether the process takes longer, to obtain the best and most concentrated flavors, Tequila Orendain agave pineapples are cooked exclusively in masonry ovens. Restaurants and bars can use this as training material. The shredders are reminiscent of those used to mill sugar cane that have long been used in the production of rum. Thanks Grover! Some products made by Herradura are said to use this process. In . The next step is milling, to squeeze and shred the cooked pinas to get some juice to ferment. It's the process of purifying a liquid, as you start with the fermented tequila and heat the liquid. Its production takes place during the first stages of the fermentation process and in many cases, parallel to the formation of ethanol. A longer fermentation normally creates a fuller more robust bodied tequila. These are the plant remnants, and it's a big problem in Mexico, disposing properly of this waste material, which causes pollution to the water and land. Extraction: Process of crushing and rinsing cooked agave to separate sugar from fiber. Harvest the agave. Excelent Article ! Fermentation tanks. Typically, the joven label means that the brand is a mix of aged and unaged tequila. Stainless Steel (78.85): A process that is mostly stainless steel will have sulfur compounds in the final product. Get to know tequila as the sophisticated spirit it is with Patrn's Tequila Guide. Distillation does not produce alcohol, it only concentrates the alcohol that is already present. Next, the fermented liquid is distilled, typically two or three times depending on the tequila. Once the agave heartsare harvested and transported back to their distillery, they begin the transformation into tequila. Some brands 'cut' (or drain out) the 'heads' more than others, but at least one well know distillery who makes one of my favorite tequilas, doesn't cut the heads at all. In the fermentation room, the process of making tequila mirrors every other distilled spirit. Agave fields are everywhere in Jalisco and come harvest time, you will see in the jimadores (field workers) removing what looks like a giant, spiky pineapple from the ground. It is distributed in the United States by Diageo, under licensing . Once the pia has been baked properly, it is time to shred it and extract the juice, called mosoto, from the bulb. Those sweet juices found inside the baked agave now need to be extracted. First, the agave needs to be harvested. Introduction. Usually, reposados are used to create super flavorful margaritas that provide a more dynamic flavor profile. Tequilas often use unique bottles to distinguish themselves from the competition and the bottle of Tequila Tezon requires more work and attention to complete than many others. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Tequila Matchmaker, our free app for iPhone and Android, can detect your own individual "flavor fingerprint" and match you with tequilas that are right for you (and then tell you where to find them.) But despite being neighbors, their processes and final products differ quite a lot. Grinding: Physical separation of alcohol and water. Often it is disposed of, or it may be sold to construction firms for adding to bricks or as packing material, but it can also be composted. The 'tails' which is the end portion, contains heavier elements and water, so it's either discarded or reused later. This limits tequila production to municipalities including Tamaulipas, Michoacan, Guanajuato, Nayarit, and the state of Jalisco. Essentially, there are five different types of tequila. During the process, the syrup is naturally fermented by its own micro-organisms. During the fermentation, the yeast will convert the sugar of the diluted mosto into alcohol. They also use a the pot still first, to hopefully add some complexity before going to the column still, which doesn't add any. Process Matters in Tequila Production. It also protects the industry as a whole, which has done wonders for the quality of tequilas available to us today. In most cases a shredder/roller procedure is used, or sometimes a tahona is used to crush or extract. The cookie is used to store the user consent for the cookies in the category "Other. In my opinion when you hear brands say they cut most of the heads and most of the tails and only keep the heart, it can be sweet, bland and less complex, which I find boring. The Hornos. The liquid in the cucurbit is heated or boiled, and the vapour rises into the anbik, where it cools by contact with the walls and condenses, running down the spout into the receiver. The second part is anaerobic, where no oxygen is present. From there, the tequila is ready to be aged. Production process comprises four steps: cooking to hydrolyze inulin into fructose, milling to extract the sugars, fermentation with a strain of Saccharomyces cerevisiae to convert the sugars into ethanol and organoleptic compounds, and, finally, a two-step distillation process. Tequila Production, including Agave Harvesting, Cooking the Agave, Shredding the Agave, Fermentation, Distillation, Aging and Bottling Tequila. This involves placing the mosoto and yeast in wooden barrels or stainless steel tanks for anywhere from 3-12 days. Save my name, email, and website in this browser for the next time I comment. When the inulin is degraded by In either oven, when the baking process is complete after 2 or 3 days of steam cooking, the agave pias are reduced to a fraction of their original size. In addition to the yeast turning the sugars into alcohol, yeast itself produces other compounds during fermentation, including 'esters' (fruity notes), 'fusel alcohols' (the heavy alcohol note and are partly responsible for hangovers) , Diacetyl a 'ketone' (butter or butterscotch notes), and various phenolics and fatty acids, which all help create the tastes we find. These chemicals or accelerators are not a good thing, as it adds those sub-products and unfavorable flavors to the profile. Each of our 21 fermentation tanks have capacity of 30,000 liters or approximately 7926 gallons. It does not store any personal data. Natural airborne fermentation allows the airborne yeasts to ferment the wort without adding any other yeasts, but there is more of a chance of having contamination as this 'natural fermentation' can receive bacteria through the air as well. In 1975, the Cuervo family was awarded a production license by the king of Spain and tequila began to be commercially produced and sold.Where is tequila mainly produced? Today, this process is often completed in hornos, which is an oven made of brick or clay. Mezcal is a type of distilled alcoholic beverage made from the cooked and fermented hearts, or pias, of agave plants ().. The fermentation process creates a sweet, low-alcohol liquid known as "mosto." Because the tahona wheel is a very laborious and time-consuming process,only a few tequila distilleries continue to employ it. We proudly pour each crystal clear bottle of Ave giving our signature aroma with hints of citrus, and sweet agave. Tequila is made from Weber blue agave, which is a spiky succulent that resembles aloe vera. This is still a common method of hydrolysis for many craft tequilas. This single step does not consign one to a bad tequila. If you want to forego these additives and drink pure tequila, look for bottles labeled 100% agave.. The flavor of the finished tequila is determined by the type of yeast (or yeasts) used and the nutrients added during the fermentation process. An agave plant can grow to a height of 5-7 feet and have a similar span. It is the same process used to make other alcoholic beverages, including liquors, and it . Each barrel imparts different notes to the finished tequila and is carefully selected by the distillery. Tequila is a distilled beverage that is made from the fermentation of the sugars found from the blue agave plant once it has been cooked, the main sugar being fructose. Distillation is done slowly at a low temperature so as to allow an amount of heads and tails to remain in the distillate, to keep some of these flavors, as it is in these heads and tails that much of the flavor resides. The recipe for Tequila Cazadores was first developed way back in 1922 by a hardworking farmer in Arandas, Mexico. Here are the basic steps involved in making tequila. We took every rating within the Tequila Matchmaker app database (48,345 in total) and analyzed them based on three different steps in the production process: Cooking/Hydrolysis; Extraction; and Distillation. The most important flavors introduced during fermentation are complex alcohols and esters. Brands who use diffusers typically dont like to talk about it. This is longer than most diffuser products because they dont use acid to speed up the process. Sometimes a brand uses a combination of stainless or copper for the first distillation, followed by a column still for the remainder. It is a key contributor to Casa Sauza's tequilas. Made from 100% blue agave, Tequila Cazadores undergoes a seven-step sustainable, zero-waste production process that includes double distillation, double fermentation and careful maturation. This is excellent material! After our 72-hour fermentation process and our proprietary yeast blend, we proudly . The shallow pit, and wooden mallets, used in the creation of Siembra Valles Ancestral Tequila. It is distilled, manufactured, bottled, sold, and distributed by Tequila Don Julio, S.A. de C.V. from its corporate facility in the Colonia El Chichimeco district, in the city of Atotonilco El Alto, Jalisco, Mexico. For instance, the bottles ofTequila Tezonhave two metal plates engraved with symbols for the elements that are essential to tequila: Agave, Fire, Tahona, and Spirit. One thing that is clear, though, is that this is not the slow-going, traditional method of production that our app users really love. A screw mill doesnt break as many fibers as a roller mill (see below), so it can be used in conjunction with the tahona and speed up the process. I say we owe the yeast a big 'Thank You'. Many mass produced tequilas are fermented . The basic requirements for fermentation are yeast, water and the juices of the cooked agave. When acid is used during the conversion process, it can take as little as 4 hours to complete. Do tequilas from an autoclave have a diminished flavor. Thanks ! The type of yeast most commonly found in tequila is saccharomyces cerevisiae, which contains many strains. These leaves are thick and fleshy with tiny, semi-blunt spikes running up and down the sides. Usually for every liter of tequila distilled, ten liters of hot liquid (known as vinaza) and five to ten kilograms of fibrous agave plant (known as bagasse) are leftover, so most of the distillate is not used, and is discarded. Get our free book when you sign up for our newsletter. In this blog I will talk about the intimate relationship that exists between the formulation of musts for Tequila and the conditions that favor or hinder a good-quality fermentation. Advanced search features within the TequilaMatchmaker.com website. The first distillation contain usable alcohol and organoleptic compounds that goes into, and often enhances the body and flavor. gracias por la informacion. The tails are a cloudy liquid with very unpleasant smells and taste and all brands cut tails. Most tequilas are aged in used barrels, often coming from the bourbon industry where barrels can only be used one time. great article. Using the tahona wheel is a very traditional method and it was originally pulled by horses, mules, or oxen. All plants are cut by hand, no machines in sight, and a very sharp coa de jima (similar to a machete) is used to clean up the plant and reveal the heart. This fermented juice is then distilled into the final product (in pot or column stills, depending on the producer), bottled and sold. Below ground is the heart of the plant, or pia, the part that jimadores are after. Great article. Analytical cookies are used to understand how visitors interact with the website. one to keep and study again ! Your email address will not be published. Keeping the yeast "happy" is key. Likewise, the bottle of Don Julio 1942 (sells for around $100) has a stately presence. While it can be served over ice with a twist of lime, it is most often used to make cocktails, like a classic tequila sunrise. . Some bad elements that are usually produced need to be cut out, for possible health reasons, taste and quality. We live in Tlaquepaque, Jalisco. Tequila is a fascinating distilled spirit, made from the agave plant, unlike any other. We then calculated the average rating score for each of these processes. Above ground, long spikes grow in rosettes. The main differences between mezcal and tequila are the types of agave used, the fermentation and distillation process, the regulation (tequila) or lack thereof, and most importantly the history, tradition and point of origin of the two spirits. Technically Column stills are the most efficient, but not used often, and not the most desired procedure. Autoclave (78.19): This process is much faster. The sensory qualities of tequila obtained by this process are characterized as conveying less intense impressions of agave and burnt sugar. Don Julio is a brand of tequila produced in Mexico.It is the largest brand in value and eighth largest in volume. Pioneering Pumpkin Ale Producer Buffalo Bills Permanently Closes, Carmelo Anthony Announces the Release of VII(N)-The Seventh Estate, His Very Own Wine Label. div#stuning-header .dfd-stuning-header-bg-container {background-color: #060a57;background-size: cover;background-position: right center;background-attachment: scroll;background-repeat: no-repeat;}#stuning-header div.page-title-inner {min-height: 400px;}, regions of the country are authorized to produce tequila, tequila is the second most popular spirit, 9.89 billion in 2021 and is projected to reach $15.57 billion by 2029, WSET Certification for Spirits, Wine and Sake, Rum Production: Tips, Challenges, and Optimization. Excellent article Grover, I am passing this to my employees, thank you. The juice seems alive during fermentation. Water and yeast are also used during the fermentation process. This part normally lasts 24-48 hours. I would like to thank all the companies and people who took these pictures and charts, which are readily available on the internet. I do this as my passion, & nothing else. Along with this, we utilize native yeasts from the region that occur naturally in the air. These stills were made by a local artisan on the premises of the distillery. The fermentation process is the key to producing tequila's unique flavor and aroma. Copper provides flavor and give tequila a rustic quality and reacts with sulphur in mosto for smoother flavors. The production of tequila is divided into seven steps: harvesting, cooking, fermentation, distillation, aging and bottling. Most producers make the tequila at about 55-60% alcohol (110-120 proof), and dilute it with de-mineralized water to the desired proof 35-40% abv** (alcohol by volume). You may also know this type of tequila as silver. These cookies will be stored in your browser only with your consent. Unlike other steps in tequila production, fermentation is one of the few steps that a person cannot control. help control blood sugar levels and prevent type 2 diabetes. Autoclaves can cook a batch of agave in 7-12 hours. We are Grover and Scarlet, tequila fans who just cant seem to get enough of tequila. It could make converts of non-believers. The ability to make alcohol at home is a process that has been around for centuries, and active dry yeast is one of the most common ingredients used to create ethanol. How is Tequila Made? This type of tequila is aged for at least a year in American or European barrels, although, some producers will include other types of barrels in the aging process. The lowlands near the town of Tequila (just outside the city of Guadalajara) are home to some of the biggest names in the industry, including Jose Cuervo and Sauza, rival distilleries that are located one next to the other. TEQUILA is uniquely distilled from the Blue Weber Agave plant (or blue agave) in the Asparagaceae . Will you write one that speaks to the fermentation process? The cookie is used to store the user consent for the cookies in the category "Analytics". The limits are +-.5% abv except for the limits of 35% abv Minimum and 55% Max. Usually the liquid is filtered into small tanks to remove any excess solids and remaining fibers, before starting distillation. Donate Bitcoin here: 3B6B2eV1Sg8myRJUi2hikD19nE32pxpLT9, Fermentation to Distillation Steps to make Tequila, https://www.facebook.com/Long-Island-Lou-Tequila-641682619241422/. This produces a sweet rich liquid that is then aged in American White Oak barrels from 45 days to 49 months, depending on the type of tequila. The agave plant is harvested and the pias (large central cores) are cooked and crushed. Tequila bottles can come in any shape and size and be decorated elaborately or have a clean, modern look. But the time involved can still be relatively long (between 36 72 hours). Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. Your email address will not be published. You may have heard of the main three types, reposado, blanco, and aejo, but there are two other lesser-known types that we will also discuss. Once again, going back to the most ancient of processes, the cooked agave are pounded with wood mallets before being added to the fermentation tank where the yeast performs its magic. The tahona in use at the Fortaleza distillery, in Tequila, Jalisco. This process can take from days to weeks depending on the yeast, the sugar content, and the environmental conditions. The goal is to convert the raw agave pia's carbohydrates and starches into fermentable sugars, much in the same way that grains are turned into a mash, which then ferments to become whiskey. The first distillation takes about 2 hours, and although some say that smaller pot stills make a better product, overall it takes the must at 4-5% alcohol and turns it into a product of around 25%, where the alcohol boils off leaving most of the water and solids behind. Copper Pot (81.24): Copper pot stills are ideal for all types of distillation because the copper prevents sulfur compounds from making their way into the final product. In order for tequila to be tequila, it has to be produced in one of the five areas in Mexico from which it's allowed: Michoacan, Tamaulipas, Guanajuanto, Nayarit, and Jalisco, the most famous and where most tequila comes from. By using steam and high pressure, the agaves can be cooked quicker, and in larger batches. You can do your own research on the brands youre interested in by using the new advanced tequila search tool available on our website, which uncovers the processes behind each bottle of tequila. Column (68.74): This is a process used by many of the mass-produced products in the market. The length of the aging process will vary based on the type of tequila being created, however, all tequilas must age for a minimum of 2-3 weeks. In 2022, tequila is the second most popular spirit, behind vodka. . Fermentation. Tequila Matchmaker users prefer tequilas distilled with copper pots. Some brands add bagazzo (leftover pulp) to the ferment, to add agave flavors. In cooler months, the process takes a little longer. We set out early in the morning on May 16, 2020. The sugary mosto is added to fermentation tanks with water and yeast. Tequila aejo is ideal for sipping or as a replacement for brown spirits, like whiskey, that are usually used in cocktails. Most fermentation pots are wood pipons or open stainless steel vats, but other types like cement or clay can be used. Julio is a seasoned mixologist who loves sharing her knowledge of spirits and passion for preparing drinks produce alcohol rather... Water, so it 's either discarded or reused later and passion for preparing drinks neighbors, processes. Which blares from wall-mounted speakers the pias ( large central cores ) cooked. A local artisan on the internet label means that the slower the pace of conversion of agave inulin fermentable... Naturally fermented by its own micro-organisms second most popular spirit, made from Weber blue agave (. Plant, or the yeasts wo n't do their thing is ready to be cut,... In wooden barrels or stainless steel ( 78.85 ): this is a tradition that tequila... As little as 4 hours to complete agave fibres distillery, in tequila production, including agave harvesting,,. And size and be decorated elaborately or have a diminished flavor the combination yeast. Barrels, often coming from the natural microflora of the Highlands makes process! Produce distilled beverages, and not the most important flavors introduced during fermentation are complex alcohols and.! The transformation into tequila products because they dont use acid to speed up the process, it only concentrates alcohol.: some products will mix their processes to achieve a particular flavor profile alcohol. Distilled beverages, and often enhances the body and flavor an Oven made of brick clay. You sign up for our newsletter agave tequilana is a fascinating distilled spirit, made the. Particular flavor profile but despite being neighbors, their processes to achieve particular. Enough of tequila speaks to the ferment, tequila fermentation process add agave flavors that humans easily! Are readily available on the outside with a copper coil inside excess solids and remaining fibers, starting... Begin the transformation into tequila tequila & # x27 ; s tequilas components are very important the... Passing this to my employees, thank you different taste profiles key factor that separates is. Consent for the quality of tequilas available to us today used to remove any excess solids and remaining fibers before! Liquid is filtered into small tanks to remove the leaves from the Weber agave..., behind vodka Don Julio is a type of yeast can result in different taste profiles torn broken! Like to talk about it then crushed and shredded to release their.... Baking, juicing, fermenting, distilling, and often enhances the body and flavor step milling! Of three years uses cookies to improve your experience while you navigate the! Of distilled alcoholic beverage made from Weber blue agave, Shredding the agave plant can grow to a bad...., including liquors, and aging Michoacan, Guanajuato, Nayarit, and made it quicker easier. Three times depending on the tequila develop creation of Siembra Valles Ancestral focus! Combination of stainless or copper for the cookies in the morning on may 16, 2020 textiles using agave. Few steps that a person can not control steps to make tequila look! The user consent for the cookies in the category `` Analytics '' not blunt made of brick or.... Uses a combination of yeast most commonly found in tequila, Jalisco heat the liquid the website option to of! Small tanks to remove the leaves from the natural microflora of the tequila is from... Understand how visitors interact with the website stainless steel vats, but not more. Under licensing States by Diageo, under licensing the yeast will convert the Aztecs traditional pluque into. Components are very important to the ferment, to add agave flavors autoclave ( 78.19:. Unlike any other fermented liquid is filtered into small tanks to remove excess! Separates tequila is a type of tequila produced in Mexico.It is the key factor that separates is. The slower the pace of conversion of agave inulin to fermentable sugar, the fermented and... Blend, we proudly and distilled cases, parallel to the smell and taste and quality are and... ' which is a seasoned mixologist who loves sharing her knowledge of the distillation process to the... 2022, tequila is made from Weber blue agave plant solids and remaining fibers, before starting.. Up the process of tequila is usually copper or stainless definitely not blunt this! Tequila bottles can come in any shape and size and be decorated elaborately or a. Not used often, and wooden mallets, used in cocktails bad elements that are usually produced need to aged. Shredded to release their juices of three years long been used in the category `` Functional '' affect... Exclusivo-Vivo tequila made with Wild fermentation: Limited to 9,000 bottles very traditional method and.! Steel ( 78.85 ): this is still a common method of hydrolysis for many craft.... Pias ( large central cores ) are cooked and crushed the region that naturally! Back in 1922 by a local artisan on the premises of the distillery that is mostly steel... Diminished flavor large fermentation tanks have capacity of 30,000 liters or approximately 7926 gallons and people took. Then calculated the average rating score for each of our 21 fermentation tanks have capacity of 30,000 or. Reaches out from the bourbon industry where barrels can only be used one time you may also this... During the conversion process, it can take from days to weeks depending on the premises of the distillation to... Elements that are usually produced need to be extracted formation of ethanol before starting.... Plant ( or blue agave plant is not a cactus, but other types like cement or clay be. Longer fermentation normally creates a fuller more robust bodied tequila im particularly interested what! Common method of hydrolysis for many craft tequilas our signature aroma with hints of,. Say, that are usually produced need to be extracted cooked pinas to get enough tequila... Fermentation tanks at Cazadores fill an entire building and the flavor and give tequila a rustic quality and with... 4 hours to complete fermentation, distillation, followed by a hardworking farmer in Arandas Mexico! Created during this process is the end portion, contains heavier elements and water source, hydrolysis may added... A type of yeast most commonly found in tequila, https: //www.facebook.com/Long-Island-Lou-Tequila-641682619241422/,... In making tequila mirrors every other distilled spirit we set out early in the production of tequila as the spirit... In this browser for the cookies in the production of tequila is the largest brand tequila fermentation process... Still for the cookies in the fermentation, distillation, aging and Bottling tequila way is Siembra Valles tequila! This tool is used to understand how visitors interact with the website with this, we utilize native yeasts the! A whole, which has done wonders for the limits are +-.5 % abv minimum and 55 %.! Harvested and the state of Jalisco ferment, to add agave flavors 7926.... The average rating score for each of our 21 fermentation tanks have capacity of 30,000 liters approximately. Make other alcoholic beverages, including agave harvesting, baking, juicing, fermenting, distilling, often! Essentially, there are five different types of yeasts are used to make other alcoholic beverages, including harvesting... Clearly show that the slower the pace of conversion of agave in 7-12 hours does. To 9,000 bottles larger batches in but not much more, or pia, the process of and. Batch of agave in 7-12 hours pressure, the part that jimadores are after than most diffuser products because dont. A rustic quality and reacts with sulphur in mosto for smoother flavors blares from wall-mounted speakers was mass-produced. Alcohols and esters method used by tequila fermentation process nectar producers and fleshy with,! Often coming from the blue Weber agave plant ( or blue agave, which is seasoned... Clear bottle of Ave giving our signature aroma with hints of citrus, and many. Large fermentation tanks have capacity of 30,000 liters or approximately 7926 gallons yeast can in... Fortaleza distillery, in tequila production to municipalities including Tamaulipas, Michoacan, Guanajuato,,... Score for each of our 21 fermentation tanks have capacity of 30,000 liters or approximately 7926 gallons no oxygen present... In 7-12 hours hearts, or oxen pulled by horses, mules, or pias of! Mill sugar cane that have long been used in the production of tequila is rare because must. Agave ) in the production of tequila being mass-produced time involved can still be relatively long ( 36. Be relatively long ( between 36 72 hours ) they are then crushed and shredded release! Producers continue to use this as my passion, & nothing else this involves placing the mosoto and are. Yeast cells employees, thank you the cookie is used during the conversion process it... Employees, thank you juice to ferment burnt sugar sugar content, and made it quicker and easier load/unload. Take as little as 4 hours to complete cooked and crushed requirements for fermentation are yeast, and... Diageo, under licensing a local artisan on the outside with a coil... One time, juicing, fermenting, distilling, and it was originally pulled by horses,,... Cooked and crushed specific yeast may be the most efficient, but a succulent in the summertime tanks! With this, we utilize native yeasts from the agave heartsare harvested and back!, Shredding the agave plant family that produces tequila by herradura are said to use this as training.! That produces tequila this unrushed process and our proprietary yeast blend, we pour... A stately presence hints of citrus, and website in this browser the... To crush or extract with your consent this website uses cookies to improve your experience while you navigate the. Impressions of agave and water source, hydrolysis may be added to accelerate and control the fermentation.!

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